Red delta gets a body

Well it's that time of year for me again. No snow yet but all the leaves have fallen and the temp's are dipping into minus Celcius at night. I installed a Chinese diesel heater in my garage last winter so instead of running from 1500 to 3000 watt's of electric all winter one electric heater set at 750 watt's is left on 24/7. Cut my power bill by at least $650. And only used $40 worth of diesel.

Enough of that though. My red delta is just a tad under 8' long. It has a 500 watt bafang geared front hub motor and pedal power uses a 58 tooth chainring and a 7 speed cassette. With 20" wheels all around cruising speed is 17 to 24 kph depending on road surfaces and how I'm feeling. That's using primarily the lowest power setting for the front hub motor which is very useful for starts and clearing intersections, hill's etc. The trike has 2 48V batteries which give a range far in excess of any distance I want or need to go in a day so zero range anxiety.

I did remove the suspension from the trike, installing a tube in place of the single shock. The tube is a couple inches longer than the shock was to give a bit more ground clearance. Very useful, now the trike can go slowly over a standard curb without the lowest point on the body - the remote steering - touching the curb. I have 2 delta trikes that were being considered for a body, one red and one yellow. Red won out because it is incredibly stable at speed and has been ridden for a few thousand km's and has proven itself.

My daughter offered me the thin walled square 1/2" tubing a large parcel came in some time ago. This is being used for the framework that will get covered with white coroplast. It's going to be a velomobile style which means the riders head will be above the body. Plus at this time the body will be removeable if desired by removing 4 bolts. So far I've built, ridden and tested 5 different trike bodies. Each time a bit more knowledge is gained. The main goal is not velomobile type speed but streamlining to reduce the effect of wind with a bonus of some rain protection also. One thing all the different bodies have shown is on level riding less power is needed to go my usual speed and distance. All of my experiments have been with e assist and all the displays used have a meter that shows power consumption and the effect on that when you add pedaling. Which I almost always do. The benefit's of streamlining are real. I'm off to the garage in a couple hours and will take a picture of the progress so far.
 
Great love to see the pictures , I think if you use the tubing for the shape and a construction frame work once the corroplast body is cut and joined the tubing could be remove saving some weight ?

car number 44 has a self supporting body ?

Paul
 
Paul the tubing frame is what holds the coro together so it can't be removed. And I found a plastic product at a hardware store made that can hold 2 sheets of coro together. One thing that always bothered me about using coroplast was sealing up the open sides to keep water out. I will use an oscillating saw to trim the piece I found which will then be pushed onto the open side of the coroplast. It's a tight fit and will seal, and strengthen the open edge.

As far as weight, well that ship sailed a long time ago. Given my weight of 195 lbs, and our really bad roads once the original Warrior trike was retired 1/8" thick 1 1/2" square tubing has been my frame material of choice. The steel vendor even asked if I was planning to ride across Canada when the purchase was made, answer which we both laughed at was no just building for our crappy roads.
 
2 views of the progress so far. Notice that looking at the side to the left the frame is squared while the right is tapered. Initially both side were square, but using the good old angle grinder the right side was cut in order to give it a taper for the eventual panel. I just finished doing the same thing a short while ago on the left (door) side. Next the door gets built and installed also something will get fabbed up to enclose the top leaving my head above the top panel.
 
The angle grinder fixes many a thing here too. My most used tool probably.
They used to say Brad shaved with one , if so maybe a bit over the top :)
Apparently they have a light covering of snow where he lives and at times he looked like he did the top AND bottom of his head:rolleyes:

Well into the steel frame , have you seen this site Various velomobiles these might give you ideas of the shape as flat wood
behaves almost coroplast .

A lot have the seams taped over [ either contrasting or same colour ] to keep the weather/water out.

Paul
 
I have 2 5" angle grinders from a local store called Princess Auto. Waited for a sale and have been using them now for a few years. One has a flap wheel and the other has a cut wheel. That saves a lot of time and labor. A friend of mine has a homemade velomobile in the tadpole style. He used yellow coro and taped the seams. It works, he can pedal up to and maybe a bit over 40 kph. Going into the wind is no problem. He rides with a group called the FROG riders, Fast retired older guys who mostly ride expensive road bikes. They do the peloton thing and maintain speeds over 30kph . They let him use his velo and he can drop them at will unless it's on an uphill.

Tape does not work for me, in the summer with heat and humidity I don't trust it. So I go with mechanical fasteners. I purchased a rivnut gun, some 3mm rivnuts and stainless 3mm bolts. Those I trust.
 
Have you come across these ?

Mr McGrovys rivits ?

they were meant for use with corrugated cardboard [ I do have a small bag to try [ when my turn comes for some bodywork :rolleyes: ]] and I reckon
would work with corroplast.
If they do the beauty is they can be undone and so body can be disassembled and then rebuild using the same rivets ?

Tinker lab

Paul
 
They used to say Brad shaved with one , if so maybe a bit over the top :)
Apparently they have a light covering of snow where he lives and at times he looked like he did the top AND bottom of his head:rolleyes:

Well into the steel frame , have you seen this site Various velomobiles these might give you ideas of the shape as flat wood
behaves almost coroplast .

A lot have the seams taped over [ either contrasting or same colour ] to keep the weather/water out.

Paul

I have indeed shaved a few times with an angle grinder.
... not planned though!

Looking forward to seeing the skin go on this bodywork, cheers!
 
Your trike looks like a much more advance version of my 1983 hacked together car seat cruiser!
With those 1970 ten speed rims and thick mullet, I was unstoppable.

Trike.jpg
 
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